New Car Features
INTRODUCTION
EXTERIOR APPEARANCE
MODEL CODE AND MODEL LINE-UP
NEW MODEL OUTLINE
DEVELOPMENT OBJECTIVES
Main Features
DESIGN
Exterior Design
Interior Design
MAIN EQUIPMENT
Exterior
Interior
MAIN MECHANISMS
Engine
Manual Transaxle
Automatic Transaxle
Suspension
SAFETY
Crash Safety Body
SRS Airbag
Seat Belt
ABS (Anti-Lock Brake System)
LIST OF MAIN EQUIPMENT
ENGINE
1ZZ-FE Enigine
Description
Features of 1ZZ-FE Engine
Engine Proper
Valve Mechanism
Lubrication System
Cooling System
Intake and Exhaust System
Fuel System
Ignition System
Serpentine Belt Drive System
Engine Control System
2ZZ-GE Engine
Description
Major Differences
Engine Proper
Valve Mechanism
Lubrication System
Intake and Exhaust System
Engine Control System
CHASSIS
Clutch
Description
C60 and C63 Manual Transaxles
Description
Transmission Gear
Shift and Select Mechanism
U240E Automatic Transaxle
Description
Planetary Gear Unit
Hydraulic Control System
Electronic Control System
Automatic Transaxle Control System
E-Shift
Fail Safe Function
Drive Shaft
Description
Suspension and Axles
Suspension
Axles
Brakes
Description
Master Cylinder and Brake Booster
Front Brake
Rear Brake
ABS with. EBD (Electronic Brake force Distribution)
Steering
Description
Vane Pump
Tilt Steering
Energy Absorbing Mechanism
BODY
Lightweight and Highly Rigid Body
Description
High Strength Sheet Steel
Body Shell
Safety Features
Impact Absorbing Structure
Doors
Rust-Resistant Body
Description
Anti-Corrosion Sheet Steel
Wax and Sealer
Under Coat
Anti-Chipping Application
Low Vibration and Low Noise Body
Description
Sound Absorbing and Vibration Damping Materials
Aerodynamics
Description
Enhancement of Product Appeal
Seat
Seat Belt
Paint
BODY ELECTRICAL
Fuse
Description
Multiplex Communication System
Description
System Operation
Body ECU
Lighting
Description
Meter
Combination meter
Air Conditioning
Description
Construction and Operation
Accessories
Description
Double Locking System
Wireless Door Lock Remote Control System
Cruise Control System
APPENDIX
MAJOR TECHNICAL SPECIFICATIONS
New Car Features ( 2002.8 - ReStyle)
GENERAL FEATURES
DESCRIPTION
OUTLINE OF NEW FEATURES
MODEL CODE
MODEL LINE-UP
NEW FEATURES
Exterior and Interior
Exterior
Interior
Shock Absorber
General
Construction
Brake Control System (ABS with EBD, Brake Assist, TRC and VSC)
General
System Diagram
Outline of EBD Control
Outline of Brake Assist Control
Outline of TRC System
Outline of VSC System
Layout of Main Components
Function of Main Components
Brake Actuator
Skid Control ECU
HID Headlight System
General
Construction
Metal Halide Bulb (for LO Beam/HID)
HIR-1 (for HI Beam)
Light Control ECU
Automatic Headlight Beam Level Control System
General
Layout of Component
Wiring Diagram
Function and Construction of Component
Fail-Safe Function
Headlight Cleaner System
General
Layout of Component
MAJOR TECHNICAL SPECIFICATIONS
Repair Manual
INTRODUCTION
HOW TO USE THIS MANUAL
GENERAL INFORMATION
GENERAL INFORMATION ( 2002.8 - ReStyle)
IDENTIFICATION INFORMATION
VEHICLE IDENTIFICATION AND ENGINE SERIAL NUMBER
VEHICLE IDENTIFICATION AND ENGINE SERIAL NUMBER ( 2002.8 - ReStyle)
REPAIR INSTRUCTIONS
GENERAL INFORMATION
GENERAL INFORMATION ( 2002.8 - ReStyle)
VEHICLE LIFT AND SUPPORT LOCATIONS
VEHICLE LIFT AND SUPPORT LOCATIONS ( 2002.8 - ReStyle)
FOR ALL OF VEHICLES
PRECAUTION
PRECAUTION ( 2002.8 - ReStyle)
HOW TO TROUBLESHOOT ECU CONTROLLED SYSTEMS
GENERAL INFORMATION
GENERAL INFORMATION ( 2002.8 - ReStyle)
HOW TO PROCEED WITH TROUBLESHOOTING
HOW TO PROCEED WITH TROUBLESHOOTING ( 2002.8 - ReStyle)
HOW TO USE THE DIAGNOSTIC CHART AND INSPECTION PROCEDURE
HOW TO USE THE DIAGNOSTIC CHART AND INSPECTION PROCEDURE ( 2002.8 - ReStyle)
TERMS
ABBREVIATIONS USED IN THIS MANUAL
ABBREVIATIONS USED IN THIS MANUAL ( 2002.8 - ReStyle)
PREPARATION
CLUTCH
SST (Special Service Tools)
RECOMMENDED TOOLS
EQUIPMENT
LUBRICANT
MANUAL TRANSAXLE (C60)
SST (Special Service Tools)
RECOMMENDED TOOLS
EQUIPMENT
LUBRICANT
SSM (Special Service Materials)
AUTOMATIC TRANSAXLE
SST (Special Service Tools)
RECOMMENDED TOOLS
EQUIPMENT
LUBRICANT
SSM (Special Service Materials)
SUSPENSION AND AXLE
SST (Special Service Tools)
RECOMMENDED TOOLS
EQUIPMENT
LUBRICANT
BRAKE
SST (Special Service Tools)
SST (Special Service Tools) ( 2002.8 - ReStyle)
RECOMMENDED TOOLS
RECOMMENDED TOOLS ( 2002.8 - ReStyle)
EQUIPMENT
EQUIPMENT ( 2002.8 - ReStyle)
LUBRICANT
LUBRICANT ( 2002.8 - ReStyle)
STEERING
SST (Special Service Tools)
RECOMMENDED TOOLS
EQUIPMENT
LUBRICANT
SSM (Special Service Materials)
SUPPLEMENTAL RESTRAINT SYSTEM
SST (Special Service Tools)
RECOMMENDED TOOLS
EQUIPMENT
BODY ELECTRICAL
SST (Special Service Tools)
SST (Special Service Tools) ( 2002.8 - ReStyle)
RECOMMENDED TOOLS
RECOMMENDED TOOLS ( 2002.8 - ReStyle)
EQUIPMENT
EQUIPMENT ( 2002.8 - ReStyle)
BODY
SST (Special Service Tools)
RECOMMENDED TOOLS
EQUIPMENT
EQUIPMENT ( 2002.8 - ReStyle)
LUBRICANT
SSM (Special Service Materials)
AIR CONDITIONING
SST (Special Service Tools)
RECOMMENDED TOOLS
EQUIPMENT
LUBRICANT
SERVICE SPECIFICATIONS
STANDARD BOLT
HOW TO DETERMINE BOLT STRENGTH
HOW TO DETERMINE BOLT STRENGTH ( 2002.8 - ReStyle)
SPECIFIED TORQUE FOR STANDARD BOLTS
SPECIFIED TORQUE FOR STANDARD BOLTS ( 2002.8 - ReStyle)
HOW TO DETERMINE NUT STRENGTH
HOW TO DETERMINE NUT STRENGTH ( 2002.8 - ReStyle)
CLUTCH
SERVICE DATA
TORQUE SPECIFICATION
MANUAL TRANSAXLE (C60)
SERVICE DATA
TORQUE SPECIFICATION
AUTOMATIC TRANSAXLE
SERVICE DATA
TORQUE SPECIFICATION
SUSPENSION AND AXLE
SERVICE DATA
TORQUE SPECIFICATION
BRAKE
SERVICE DATA
SERVICE DATA ( 2002.8 - ReStyle)
TORQUE SPECIFICATION
TORQUE SPECIFICATION ( 2002.8 - ReStyle)
STEERING
SERVICE DATA
TORQUE SPECIFICATION
SUPPLEMENTAL RESTRAINT SYSTEM
TORQUE SPECIFICATION
BODY ELECTRICAL
SERVICE DATA
BODY
TORQUE SPECIFICATION
TORQUE SPECIFICATION ( 2002.8 - ReStyle)
AIR CONDITIONING
SERVICE DATA
TORQUE SPECIFICATION
DIAGNOSTICS
AUTOMATIC TRANSAXLE
HOW TO PROCEED WITH TROUBLESHOOTING
CUSTOMER PROBLEM ANALYSIS CHECK
PRE-CHECK
DIAGNOSTIC TROUBLE CODE CHART
PARTS LOCATION
TERMINALS OF ECU
PROBLEM SYMPTOMS TABLE
P0500/42
P0710/38
P0753/62
P0773/64
P1725/37
P1730/67
P1760/77
Neutral Start Switch Circuit
Stop Light Switch Signal Circuit
O/D Main Switch & O/D OFF Indicator Light Circuit
O/D Cancel Signal Circuit
Transmission Shift Switch Circuit
E-shift Main Switch Circuit
ANTI-LOCK BRAKE SYSTEM WITH ELECTRONIC BRAKE FORCE DISTRIBUTION (EBD)
HOW TO PROCEED WITH TROUBLESHOOTING
HOW TO PROCEED WITH TROUBLESHOOTING ( 2002.8 - ReStyle)
CUSTOMER PROBLEM ANALYSIS CHECK
CUSTOMER PROBLEM ANALYSIS CHECK ( 2002.8 - ReStyle)
PRE-CHECK
PRE-CHECK ( 2002.8 - ReStyle)
DIAGNOSTIC TROUBLE CODE CHART
DIAGNOSTIC TROUBLE CODE CHART ( 2002.8 - ReStyle)
PARTS LOCATION
PARTS LOCATION ( 2002.8 - ReStyle)
TERMINALS OF ECU
TERMINALS OF ECU ( 2002.8 - ReStyle)
PROBLEM SYMPTOMS TABLE
PROBLEM SYMPTOMS TABLE ( 2002.8 - ReStyle)
C0200/31 - C1239/39
C0200/31 to C1239/39 ( 2002.8 - ReStyle)
C0226/21 - C0256/24
C0226/21 to C0256/24 ( 2002.8 - ReStyle)
C0273/13, C0274/14
C0273/13, C0274/14 ( 2002.8 - ReStyle)
C0278/11, C0279/12
C0278/11, C0279/12 ( 2002.8 - ReStyle)
C1241/41
C1241/41 ( 2002.8 - ReStyle)
C1249/49
C1249/49 ( 2002.8 - ReStyle)
C1251/51
C1251/51 ( 2002.8 - ReStyle)
Always ON
Always ON ( 2002.8 - ReStyle)
ABS Warning Light Circuit
ABS Warning Light Circuit ( 2002.8 - ReStyle)
BRAKE Warning Light Circuit
BRAKE Warning Light Circuit ( 2002.8 - ReStyle)
Tc Terminal Circuit
Tc Terminal Circuit ( 2002.8 - ReStyle)
Ts Terminal Circuit
Ts Terminal Circuit ( 2002.8 - ReStyle)
Check for Fluid Leakage
Check for Fluid Leakage ( 2002.8 - ReStyle)
SUPPLEMENTAL RESTRAINT SYSTEM
HOW TO PROCEED WITH TROUBLESHOOTING
CUSTOMER PROBLEM ANALYSIS CHECK
PRE-CHECK
DIAGNOSTIC TROUBLE CODE CHART
PARTS LOCATION
TERMINALS OF ECU
PROBLEM SYMPTOMS TABLE
B0100/13
B0101/14
B0102/11
B0103/12
B0105/53
B0106/54
B0107/51
B0108/52
B0110/43
B0111/44
B0112/41
B0113/42
B0115/47
B0116/48
B0117/45
B0118/46
B0130/63
B0131/64
B0132/61
B0133/62
B0135/73
B0136/74
B0137/71
B0138/72
B1100/31
B1140/32
B1141/33
B1142/B1143/34
B1144/B1145/35
B1156/B1157/15
B1158/B1159/16
Normal
SRS Warning Light Circuit Malfunction
Tc Terminal Circuit
CRUISE CONTROL SYSTEM
HOW TO PROCEED WITH TROUBLESHOOTING
CUSTOMER PROBLEM ANALYSIS CHECK
PRE-CHECK
DIAGNOSTIC TROUBLE CODE CHART
PARTS LOCATION
TERMINALS OF ECU
PROBLEM SYMPTOMS TABLE
11, 15
12, 43
14
21
23
Control Switch Circuit (Cruise Control Switch)
Idle Signal Circuit
Stop Light Switch Circuit
Electronically Controlled Transmission Communication Circuit
Neutral Start Switch Circuit
Clutch Switch Circuit
ECU Power Source Circuit
CRUISE MAIN Indicator Light Circuit
Diagnosis Circuit
Actuator Control Cable
ENGINE IMMOBILISER SYSTEM
HOW TO PROCEED WITH TROUBLESHOOTING
CUSTOMER PROBLEM ANALYSIS CHECK
PRE-CHECK
DIAGNOSTIC TROUBLE CODE CHART
PARTS LOCATION
TERMINALS OF ECU
PROBLEM SYMPTOMS TABLE
B2795/99
B2796/99
B2797/99
Power source circuit
Transponder key coil circuit
Indicator Light Circuit
BODY CONTROL SYSTEM
HOW TO PROCEED WITH TROUBLESHOOTING
CUSTOMER PROBLEM ANALYSIS CHECK
PARTS LOCATION
TERMINALS OF ECU
PROBLEM SYMPTOMS TABLE
Power source circuit
Ignition switch power source circuit
Taillight relay circuit
Headlight relay circuit
Headlight dimmer relay circuit
Light control switch circuit
Headlight dimmer switch circuit
Front fog light relay circuit
Rear fog light switch circuit
Rear fog light relay circuit
Turn signal flasher relay (Exept Australia) circuit
Illumination circuit
Key unlock warning switch circuit
Buckle switch circuit
PWS circuit
Power window master switch circuit
Door lock motor circuit
Door unlock detection switch circuit
Double lock motor circuit (Europe RHD)
Double lock switch circuit (Europe RHD)
Door key lock and unlock switch circuit
Door courtesy switch circuit
Luggage courtesy switch circuit
Wireless door lock tuner circuit
Rear defogger relay circuit
Fuel Sender gauge circuit
Brake fluid level warning switch circuit
Parking brake switch circuit
O/D main switch circuit
Multiplex communication circuit
AIR CONDITIONING SYSTEM
HOW TO PROCEED WITH TROUBLESHOOTING
CUSTOMER PROBLEM ANALYSIS CHECK
PRE-CHECK
DIAGNOSTIC TROUBLE CODE CHART
TERMINALS OF ECU
PROBLEM SYMPTOMS TABLE
11
B1412/12
13
14
21
22
31, 41
33/43
41
43
Pressure Switch Circuit
Air Inlet Control Servomotor Circuit
IG Power Source Circuit
Back Up Power Source Circuit
Heater Main Relay Circuit
Blower Motor Circuit
Compressor Circuit
ABS WITH EBD & BA & TRC & VSC SYSTEM ( 2002.8 - ReStyle)
HOW TO PROCEED WITH TROUBLESHOOTING
CUSTOMER PROBLEM ANALYSIS CHECK
PRE-CHECK
DIAGNOSTIC TROUBLE CODE CHART
PARTS LOCATION
TERMINALS OF ECU
PROBLEM SYMPTOMS TABLE
C0200 / 31 - C1239 / 39
C0226 / 21 - C0256 / 24
C0273 / 13, C0274 / 14
C0278 / 11, C0279 / 12
C1201 / 51
C1203 / 53
C1210 / 36
C1223 / 43
C1224 / 44
C1225 / 25
C1231 / 31, C1335 / 35
C1232 / 32
C1233 / 33, C1234 / 34
C1241 / 41
C1243 / 43, C1245 / 45
C1246 / 46
C1249 / 49
C1251 / 51
C1336 / 39
C1361 / 91
Always ON
Always ON
ABS Warning Light Circuit
TRC OFF Indicator, TRC Cut Switch Circuit
SLIP Indicator Light Circuit
BRAKE Warning Light Circuit
VSC Warning Light Circuit
VSC Warning Buzzer Circuit
Tc Terminal Circuit
Ts Terminal Circuit
Check for Fluid Leakage
CLUTCH
TROUBLESHOOTING
PROBLEM SYMPTOMS TABLE
CLUTCH PEDAL
INSPECTION
CLUTCH MASTER CYLINDER
COMPONENTS
REMOVAL
DISASSEMBLY
REASSEMBLY
INSTALLATION
CLUTCH RELEASE CYLINDER
COMPONENTS
REMOVAL
DISASSEMBLY
REASSEMBLY
INSTALLATION
CLUTCH UNIT
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
MANUAL TRANSAXLE
TROUBLESHOOTING
PROBLEM SYMPTOMS TABLE
MANUAL TRANSAXLE UNIT
COMPONENTS
REMOVAL
INSTALLATION
MANUAL TRANSAXLE ASSEMBLY
COMPONENTS
DISASSEMBLY
INSPECTION
REASSEMBLY
INPUT SHAFT
COMPONENTS
DISASSEMBLY
INSPECTION
REASSEMBLY
OUTPUT SHAFT
COMPONENTS
DISASSEMBLY
INSPECTION
REASSEMBLY
SHIFT AND SELECT LEVER SHAFT
COMPONENTS
DIFFERENTIAL CASE
COMPONENTS
DISASSEMBLY
REASSEMBLY
REVERSE SHIFT WARNING BUZZER SYSTEM
LOCATION
INSPECTION
SHIFT LEVER AND CONTROL CABLE
COMPONENTS
AUTOMATIC TRANSAXLE
AUTOMATIC TRANSAXLE SYSTEM
PRECAUTION
OPERATION
VEHICLE SPEED SENSOR
ON-VEHICLE REPAIR
SPEED SENSOR
ON-VEHICLE REPAIR
ATF TEMPERATURE SENSOR
ON-VEHICLE REPAIR
NEUTRAL START SWITCH
ON-VEHICLE REPAIR
VALVE BODY ASSEMBLY
ON-VEHICLE REPAIR
DIFFERENTIAL OIL SEAL
ON-VEHICLE REPAIR
SHIFT LOCK SYSTEM
COMPONENTS
INSPECTION
FLOOR SHIFT ASSEMBLY
COMPONENTS
REMOVAL
DISASSEMBLY
REASSEMBLY
INSTALLATION
AUTOMATIC TRANSAXLE UNIT
COMPONENTS
REMOVAL
INSTALLATION
TORQUE CONVERTER AND DRIVE PLATE
INSPECTION
SUSPENSION AND AXLE
TROUBLESHOOTING
PROBLEM SYMPTOMS TABLE
TIRE AND WHEEL
INSPECTION
FRONT WHEEL ALIGNMENT
INSPECTION
REAR WHEEL ALIGNMENT
INSPECTION
FRONT AXLE HUB
COMPONENTS
REMOVAL
DISASSEMBLY
REASSEMBLY
INSTALLATION
FRONT WHEEL HUB BOLT
REPLACEMENT
FRONT DRIVE SHAFT
COMPONENTS
REMOVAL
DISASSEMBLY
REASSEMBLY
INSTALLATION
FRONT SHOCK ABSORBER
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
DISPOSAL
REASSEMBLY
INSTALLATION
FRONT LOWER SUSPENSION ARM
COMPONENTS
REMOVAL
INSTALLATION
FRONT LOWER BALL JOINT
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
FRONT STABILIZER BAR
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
REAR AXLE CARRIER
COMPONENTS
REMOVAL
DISASSEMBLY
REASSEMBLY
INSTALLATION
REAR WHEEL HUB BOLT
REPLACEMENT
REAR SHOCK ABSORBER
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
DISPOSAL
REASSEMBLY
INSTALLATION
REAR UPPER SUSPENSION ARM
COMPONENTS
REMOVAL
INSTALLATION
REAR LOWER SUSPENSION ARM
COMPONENTS
REMOVAL
INSTALLATION
REAR STABILIZER BAR
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
BRAKE
BRAKE SYSTEM
PRECAUTION
TROUBLESHOOTING
PROBLEM SYMPTOMS TABLE
BRAKE FLUID
BLEEDING
BLEEDING ( 2002.8 - ReStyle)
BRAKE PEDAL
ON-VEHICLE INSPECTION
ON-VEHICLE INSPECTION ( 2002.8 - ReStyle)
COMPONENTS
PARKING BRAKE LEVER
ON-VEHICLE INSPECTION
BRAKE MASTER CYLINDER
COMPONENTS
REMOVAL
INSTALLATION
BRAKE BOOSTER ASSEMBLY (LHD)
ON-VEHICLE INSPECTION
COMPONENTS
REMOVAL
INSTALLATION
BRAKE BOOSTER ASSEMBLY (RHD)
ON-VEHICLE INSPECTION
COMPONENTS
REMOVAL
INSTALLATION
FRONT BRAKE PAD
COMPONENTS
COMPONENTS ( 2002.8 - ReStyle)
REPLACEMENT
REPLACEMENT ( 2002.8 - ReStyle)
FRONT BRAKE CALIPER
COMPONENTS
COMPONENTS ( 2002.8 - ReStyle)
REMOVAL
REMOVAL ( 2002.8 - ReStyle)
DISASSEMBLY
DISASSEMBLY ( 2002.8 - ReStyle)
INSPECTION
INSPECTION ( 2002.8 - ReStyle)
REASSEMBLY
REASSEMBLY ( 2002.8 - ReStyle)
INSTALLATION
INSTALLATION ( 2002.8 - ReStyle)
REAR BRAKE PAD
COMPONENTS
REPLACEMENT
REAR BRAKE CALIPER
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REASSEMBLY
INSTALLATION
PARKING BRAKE
COMPONENTS
DISASSEMBLY
INSPECTION
REASSEMBLY
PROPORTIONING VALVE (P VALVE)
ON-VEHICLE INSPECTION
ON-VEHICLE INSPECTION ( 2002.8 - ReStyle)
ABS ACTUATOR
ON-VEHICLE INSPECTION
ON-VEHICLE INSPECTION ( 2002.8 - ReStyle)
COMPONENTS
COMPONENTS ( 2002.8 - ReStyle)
REMOVAL
REMOVAL ( 2002.8 - ReStyle)
INSTALLATION
INSTALLATION ( 2002.8 - ReStyle)
FRONT SPEED SENSOR
COMPONENTS
REMOVAL
INSTALLATION
REAR SPEED SENSOR
COMPONENTS
REMOVAL
INSTALLATION
ABS & VSC ACTUATOR ( 2002.8 - ReStyle)
ON-VEHICLE INSPECTION
COMPONENTS
REMOVAL
INSTALLATION
STEERING
STEERING SYSTEM
PRECAUTION
TROUBLESHOOTING
PROBLEM SYMPTOMS TABLE
DRIVE BELT
INSPECTION
POWER STEERING FLUID
BLEEDING
INSPECTION
STEERING WHEEL
INSPECTION
TILT STEERING COLUMN
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REASSEMBLY
INSTALLATION
POWER STEERING VANE PUMP
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REPLACEMENT
REASSEMBLY
INSTALLATION
POWER STEERING GEAR
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REPLACEMENT
REASSEMBLY
INSTALLATION
SUPPLEMENTAL RESTRAINT SYSTEM
SRS AIRBAG
PRECAUTION
OPERATION
STEERING WHEEL PAD AND SPIRAL CABLE
COMPONENTS
REMOVAL
INSPECTION
DISPOSAL
REPLACEMENT
INSTALLATION
FRONT PASSENGER AIRBAG ASSEMBLY
COMPONENTS
REMOVAL
INSPECTION
DISPOSAL
REPLACEMENT
INSTALLATION
SIDE AIRBAG ASSEMBLY
COMPONENTS
REMOVAL
INSPECTION
DISPOSAL
REPLACEMENT
INSTALLATION
AIRBAG SENSOR ASSEMBLY
COMPONENTS
REMOVAL
INSPECTION
REPLACEMENT
INSTALLATION
FRONT AIRBAG SENSOR
COMPONENTS
REMOVAL
INSPECTION
REASSEMBLY
INSTALLATION
SIDE AIRBAG SENSOR ASSEMBLY
COMPONENTS
REMOVAL
INSPECTION
REPLACEMENT
INSTALLATION
DOOR SIDE AIRBAG SENSOR
COMPONENTS
REMOVAL
INSPECTION
REPLACEMENT
INSTALLATION
WIRE HARNESS AND CONNECTOR
LOCATION
INSPECTION
REPLACEMENT
BODY ELECTRICAL
BODY ELECTRICAL SYSTEM
PRECAUTION
PRECAUTION ( 2002.8 - ReStyle)
TROUBLESHOOTING
PROBLEM SYMPTOMS TABLE
PROBLEM SYMPTOMS TABLE ( 2002.8 - ReStyle)
POWER SOURCE
LOCATION
LOCATION ( 2002.8 - ReStyle)
IGNITION SWITCH AND KEY UNLOCK WARNING SWITCH
LOCATION
INSPECTION
HEADLIGHT AND TAILLIGHT SYSTEM
LOCATION
LOCATION ( 2002.8 - ReStyle)
COMPONENTS
COMPONENTS ( 2002.8 - ReStyle)
INSPECTION
INSPECTION ( 2002.8 - ReStyle)
ADJUSTMENT
HEADLIGHT BEAM LEVEL CONTROL SYSTEM
LOCATION
LOCATION ( 2002.8 - ReStyle)
INSPECTION
INSPECTION ( 2002.8 - ReStyle)
PRE-CHECK ( 2002.8 - ReStyle)
FOG LIGHT SYSTEM
LOCATION
INSPECTION
TURN SIGNAL AND HAZARD WARNING SYSTEM
LOCATION
INSPECTION
INTERIOR LIGHT SYSTEM
LOCATION
INSPECTION
BACK-UP LIGHT SYSTEM
LOCATION
INSPECTION
STOP LIGHT SYSTEM
LOCATION
INSPECTION
WIPER AND WASHER SYSTEM
LOCATION
INSPECTION
COMBINATION METER
LOCATION
CIRCUIT
COMPONENTS
DISASSEMBLY
INSPECTION
DEFOGGER SYSTEM
LOCATION
INSPECTION
POWER WINDOW CONTROL SYSTEM
TROUBLESHOOTING
LOCATION
INSPECTION
ADJUSTMENT
POWER DOOR LOCK CONTROL SYSTEM
LOCATION
INSPECTION
DOUBLE LOCKING SYSTEM
LOCATION
INSPECTION
WIRELESS DOOR LOCK CONTROL SYSTEM
LOCATION
PRE-CHECK
INSPECTION
REPLACEMENT
SLIDING ROOF SYSTEM
TROUBLESHOOTING
LOCATION
INSPECTION
POWER MIRROR CONTROL SYSTEM
LOCATION
INSPECTION
ANTENNA
LOCATION
CLOCK
TROUBLESHOOTING
HORN SYSTEM
LOCATION
INSPECTION
HEADLIGHT CLEANER SYSTEM ( 2002.8 - ReStyle)
LOCATION
INSPECTION
SEAT HEATER SYSTEM ( 2002.8 - ReStyle)
LOCATION
INSPECTION
BODY
CLIP
REPLACEMENT
REPLACEMENT ( 2002.8 - ReStyle)
SRS AIRBAG
PRECAUTION
FRONT BUMPER
COMPONENTS
COMPONENTS ( 2002.8 - ReStyle)
REAR BUMPER
COMPONENTS
HEADLIGHT
COMPONENTS
COMPONENTS ( 2002.8 - ReStyle)
REMOVAL
REMOVAL ( 2002.8 - ReStyle)
INSTALLATION
INSTALLATION ( 2002.8 - ReStyle)
HOOD
ADJUSTMENT
FRONT DOOR
COMPONENTS
DISASSEMBLY
ADJUSTMENT
REASSEMBLY
BACK DOOR
COMPONENTS
DISASSEMBLY
ADJUSTMENT
REASSEMBLY
BACK DOOR STAY
REPLACEMENT
FRONT WIPER AND WASHER
COMPONENTS
REMOVAL
INSPECTION
ADJUSTMENT
INSTALLATION
REAR WIPER AND WASHER
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
ROOF DRIP SIDE MOULDING
COMPONENTS
REMOVAL
INSTALLATION
ROOF SIDE MOULDING
COMPONENTS
REMOVAL
INSTALLATION
SIDE MUD GUARD
COMPONENTS
COMPONENTS ( 2002.8 - ReStyle)
WINDSHIELD
COMPONENTS
REMOVAL
INSTALLATION
QUARTER WINDOW GLASS
COMPONENTS
REMOVAL
INSTALLATION
BACK DOOR GLASS
COMPONENTS
REMOVAL
INSTALLATION
SLIDING ROOF
ON-VEHICLE INSPECTION
COMPONENTS
REMOVAL
DISASSEMBLY
ADJUSTMENT
REASSEMBLY
INSTALLATION
INSTRUMENT PANEL
COMPONENTS
REMOVAL
DISASSEMBLY
REASSEMBLY
INSTALLATION
ROOF HEADLINING
COMPONENTS
REMOVAL
INSTALLATION
FRONT SEAT
COMPONENTS
COMPONENTS ( 2002.8 - ReStyle)
REMOVAL
REMOVAL ( 2002.8 - ReStyle)
DISASSEMBLY
DISASSEMBLY ( 2002.8 - ReStyle)
INSPECTION
INSPECTION ( 2002.8 - ReStyle)
REASSEMBLY
REASSEMBLY ( 2002.8 - ReStyle)
INSTALLATION
INSTALLATION ( 2002.8 - ReStyle)
REAR SEAT
COMPONENTS
REMOVAL
DISASSEMBLY
REASSEMBLY
INSTALLATION
SEAT BELT
COMPONENTS
COMPONENTS ( 2002.8 - ReStyle)
INSPECTION
INSPECTION ( 2002.8 - ReStyle)
SEAT BELT PRETENSIONER
REMOVAL
INSPECTION
DISPOSAL
REPLACEMENT
INSTALLATION
FUEL TANK AND LINE
COMPONENTS
INSPECTION
AIR CONDITIONING
AIR CONDITIONING SYSTEM
PRECAUTION
ON-VEHICLE INSPECTION
EVACUATING
CHARGING
LOCATION
TROUBLESHOOTING (Manual A/C)
PROBLEM SYMPTOMS TABLE
DRIVE BELT
ON-VEHICLE INSPECTION
REMOVAL
INSTALLATION
MANIFOLD GAUGE SET
SET ON
SET OFF
REFRIGERANT LINE
ON-VEHICLE INSPECTION
LOCATION
REPLACEMENT
AIR CONDITIONER UNIT
ON-VEHICLE INSPECTION
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
BLOWER UNIT
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REASSEMBLY
INSTALLATION
COMPRESSOR AND MAGNETIC CLUTCH
ON-VEHICLE INSPECTION
COMPONENTS
REMOVAL
DISASSEMBLY
REASSEMBLY
INSTALLATION
CONDENSER
ON-VEHICLE INSPECTION
COMPONENTS
REMOVAL
REPLACEMENT
INSTALLATION
BLOWER MOTOR
INSPECTION
BLOWER RESISTOR
INSPECTION
BLOWER MOTOR LINEAR CONTROLLER (Auto A/C)
INSPECTION
AIR MIX SERVOMOTOR (Auto A/C)
INSPECTION
AIR OUTLET SERVOMOTOR (Auto A/C)
INSPECTION
THERMISTOR
INSPECTION
SOLAR SENSOR (Auto A/C)
INSPECTION
ROOM TEMPERATURE SENSOR (Auto A/C)
INSPECTION
AMBIENT TEMPERATURE SENSOR (Auto A/C)
INSPECTION
PRESSURE SWITCH
ON-VEHICLE INSPECTION
REMOVAL
INSTALLATION
HEATER MAIN RELAY
INSPECTION
MAGNETIC CLUTCH RELAY
INSPECTION
COOLING FAN RELAY
INSPECTION
CONDENSER FAN
ON-VEHICLE INSPECTION
COMPONENTS
AIR CONDITIONER CONTROL ASSEMBLY (Auto A/C)
COMPONENTS
DISASSEMBLY
INSPECTION
REASSEMBLY
AIR CONDITIONER AMPLIFIER (Manual A/C)
ON-VEHICLE INSPECTION
REMOVAL
INSTALLATION
HEATER CONTROL ASSEMBLY (Manual A/C)
ON-VEHICLE INSPECTION
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
WATER TEMPERATURE SWITCH
INSPECTION
AIR REFINER FILTER
REPLACEMENT
Engine Repair Manual [ 1ZZ-FE,2ZZ-GE ]
INTRODUCTION
HOW TO USE THIS MANUAL
GENERAL INFORMATION
IDENTIFICATION INFORMATION
ENGINE SERIAL NUMBER
REPAIR INSTRUCTIONS
GENERAL INFORMATION
FOR ALL OF VEHICLES
PRECAUTION
HOW TO TROUBLESHOOT ECU CONTROLLED SYSTEMS
GENERAL INFORMATION
HOW TO PROCEED WITH TROUBLESHOOTING
HOW TO USE THE DIAGNOSTIC CHART AND INSPECTION PROCEDURE
TERMS
ABBREVIATIONS USED IN THIS MANUAL
PREPARATION
ENGINE MECHANICAL
SST (Special Service Tools)
RECOMMENDED TOOLS
EQUIPMENT
SSM (Special Service Materials)
EMISSION CONTROL
EQUIPMENT
ELECTRONIC FUEL INJECTION
SST (Special Service Tools)
RECOMMENDED TOOLS
EQUIPMENT
COOLING
SST (Special Service Tools)
RECOMMENDED TOOLS
EQUIPMENT
COOLANT
LUBRICATION
SST (Special Service Tools)
EQUIPMENT
LUBRICANT
SSM (Special Service Materials)
IGNITION
RECOMMENDED TOOLS
EQUIPMENT
STARTING
SST (Special Service Tools)
RECOMMENDED TOOLS
EQUIPMENT
CHARGING
SST (Special Service Tools)
RECOMMENDED TOOLS
EQUIPMENT
SERVICE SPECIFICATIONS
STANDARD BOLT
HOW TO DETERMINE BOLT STRENGTH
SPECIFIED TORQUE FOR STANDARD BOLTS
HOW TO DETERMINE NUT STRENGTH
ENGINE MECHANICAL
SERVICE DATA
TORQUE SPECIFICATION
EMISSION CONTROL
TORQUE SPECIFICATION
ELECTRONIC FUEL INJECTION
SERVICE DATA
TORQUE SPECIFICATION
COOLING
SERVICE DATA
TORQUE SPECIFICATION
LUBRICATION
SERVICE DATA
TORQUE SPECIFICATION
IGNITION
SERVICE DATA
TORQUE SPECIFICATION
STARTING
SERVICE DATA
TORQUE SPECIFICATION
CHARGING
SERVICE DATA
TORQUE SPECIFICATION
DIAGNOSTICS
ENGINE
HOW TO PROCEED WITH TROUBLESHOOTING
CUSTOMER PROBLEM ANALYSIS CHECK
PRE-CHECK
DIAGNOSTIC TROUBLE CODE CHART
PARTS LOCATION
TERMINALS OF ECU
PROBLEM SYMPTOMS TABLE
P0100/31
P0101/31
P0110/24
P0115/22
P0116/22
P0120/41
P0121/41
P0125/91
P0133/21
P0135/21
P0136/27
P0171/25
P0300/93
P0325/52, 55
P0335/12, 13
P0340/12
P0420/94
P0500/42
P0505/33
P1300/14
P1335/13
P1346/18
P1349/59
P1520/95
P1600/96
P1645/82
P1656/39
P1690/39
P1692/39
ECU Power Source Circuit
Fuel Pump Control Circuit
Neutral Start Switch Malfunction
ENGINE MECHANICAL
CO/HC
INSPECTION
COMPRESSION
INSPECTION
VALVE CLEARANCE
ADJUSTMENT
IGNITION TIMING
INSPECTION
IDLE SPEED
INSPECTION
TIMING CHAIN
COMPONENTS
REMOVAL
INSPECTION
REPLACEMENT
INSTALLATION
CYLINDER HEAD
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REPLACEMENT
REASSEMBLY
INSTALLATION
CYLINDER BLOCK
COMPONENTS
DISASSEMBLY
INSPECTION
REPLACEMENT
REASSEMBLY
EMISSION CONTROL
EMISSION CONTROL SYSTEM
PURPOSE
PARTS LAYOUT AND SCHEMATIC DRAWING
LOCATION
DRAWING
POSITIVE CRANKCASE VENTILATION (PCV) SYSTEM
INSPECTION
EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
INSPECTION
THREE-WAY CATALYTIC CONVERTER (TWC) SYSTEM
INSPECTION
ELECTRONIC FUEL INJECTION
EFI SYSTEM
PRECAUTION
FUEL PUMP
ON-VEHICLE INSPECTION
COMPONENTS
REMOVAL
DISASSEMBLY
REASSEMBLY
INSTALLATION
FUEL PRESSURE REGULATOR
COMPONENTS
REMOVAL
INSTALLATION
INJECTOR
ON-VEHICLE INSPECTION
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
AIR FLOW METER
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
THROTTLE BODY
ON-VEHICLE INSPECTION
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
CAMSHAFT TIMING OIL CONTROL VALVE
ON-VEHICLE INSPECTION
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
IDLE SPEED CONTROL (ISC) VALVE
ON-VEHICLE INSPECTION
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
EFI MAIN RELAY
INSPECTION
CIRCUIT OPENING RELAY
INSPECTION
VSV FOR EVAPORATIVE EMISSION (EVAP)
COMPONENTS
INSPECTION
WATER TEMPERATURE SENSOR
COMPONENTS
INSPECTION
KNOCK SENSOR
COMPONENTS
INSPECTION
OXYGEN SENSOR
COMPONENTS
INSPECTION
ENGINE ECU
COMPONENTS
INSPECTION
FUEL CUT RPM
INSPECTION
COOLING
COOLANT
INSPECTION
REPLACEMENT
WATER PUMP
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
THERMOSTAT
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
RADIATOR
ON-VEHICLE CLEANING
ON-VEHICLE INSPECTION
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REASSEMBLY
INSTALLATION
ELECTRIC COOLING FAN
ON-VEHICLE INSPECTION
COMPONENTS
REMOVAL
DISASSEMBLY
REASSEMBLY
INSTALLATION
COOLING FAN RELAY
INSPECTION
LUBRICATION
OIL AND FILTER
INSPECTION
REPLACEMENT
OIL PUMP
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REASSEMBLY
INSTALLATION
OIL COOLER (2ZZ-GE)
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
OIL NOZZLE (2ZZ-GE)
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
IGNITION
IGNITION SYSTEM
ON-VEHICLE INSPECTION
IGNITION COIL
COMPONENTS
REMOVAL
INSTALLATION
CAMSHAFT POSITION SENSOR
COMPONENTS
REMOVAL
INSTALLATION
CRANKSHAFT POSITION SENSOR
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
STARTING
STARTING SYSTEM
ON-VEHICLE INSPECTION
STARTER
COMPONENTS
DISASSEMBLY
INSPECTION
REPLACEMENT
REASSEMBLY
TEST
STARTER RELAY
INSPECTION
CHARGING
CHARGING SYSTEM
PRECAUTION
ON-VEHICLE INSPECTION
ALTERNATOR
COMPONENTS
DISASSEMBLY
INSPECTION
REASSEMBLY
A/T Repair Manual [ U240E ]
INTRODUCTION
HOW TO USE THIS MANUAL
GENERAL INFORMATION
REPAIR INSTRUCTIONS
GENERAL INFORMATION
TERMS
ABBREVIATIONS USED IN THIS MANUAL
GLOSSARY OF SAE AND TOYOTA TERMS
PREPARATION
AUTOMATIC TRANSAXLE
SST (Special Service Tools)
RECOMMENDED TOOLS
EQUIPMENT
LUBRICANT
SSM (Special Service Materials)
SERVICE SPECIFICATIONS
STANDARD BOLT
HOW TO DETERMINE BOLT STRENGTH
SPECIFIED TORQUE FOR STANDARD BOLTS
HOW TO DETERMINE NUT STRENGTH
AUTOMATIC TRANSAXLE
SERVICE DATA
TORQUE SPECIFICATION
AUTOMATIC TRANSAXLE
AUTOMATIC TRANSAXLE SYSTEM
OPERATION
COMPONENT PARTS
COMPONENTS
DISASSEMBLY
REASSEMBLY
OIL PUMP
COMPONENTS
DISASSEMBLY
INSPECTION
REASSEMBLY
DIRECT CLUTCH
COMPONENTS
DISASSEMBLY
INSPECTION
REASSEMBLY
FORWARD CLUTCH
COMPONENTS
DISASSEMBLY
INSPECTION
REASSEMBLY
UNDERDRIVE PLANETARY GEAR
COMPONENTS
DISASSEMBLY
REASSEMBLY
UNDERDRIVE CLUTCH
COMPONENTS
DISASSEMBLY
INSPECTION
REASSEMBLY
VALVE BODY
COMPONENTS
DISASSEMBLY
REASSEMBLY
UPPER VALVE BODY
LOCATION
LOWER VALVE BODY
LOCATION
DIFFERENTIAL CASE
COMPONENTS
DISASSEMBLY
REASSEMBLY
Other Supplements for Repair Manual
2ZZ-GE Engine
Brake
Air Injection System for 1ZZ, 2ZZ
Electrical Wiring Diagram
INTRODUCTION
HOW TO USE THIS MANUAL
TROUBLESHOOTING
ABBREVIATIONS
1999.8 - 2002.7
2002.8 - ReStyle
GLOSSARY OF TERMS AND SYMBOLS
RELAY LOCATIONS
Engine Compartment
1999.8 - 2002.7
2002.8 - ReStyle
Instrument Panel
LHD ( 1999.8 - 2002.7 )
LHD ( 2002.8 - ReStyle)
RHD ( 1999.8 - 2002.7 )
RHD ( 2002.8 - ReStyle)
Body
1999.8 - 2002.7
2002.8 - ReStyle
Engine Room R/B No.1
1999.8 - 2002.7
2002.8 - ReStyle
Engine Room R/B No.2
1999.8 - 2002.7
2002.8 - ReStyle
Engine Room J/B
1999.8 - 2000.7
BE-0022: 2000.8 - 2002.7
2002.8 - ReStyle
Instrument Panel J/B
1999.8 - 2002.7
2002.8 - ReStyle
Engine Room R/B No.3
2002.8 - ReStyle
ELECTRICAL WIRING ROUTING [Parts]
LHD:Engine Compartment
1ZZ-FE ( 1999.8 - 2002.7 )
1ZZ-FE ( 2002.8 - ReStyle)
2ZZ-GE (BE-0022: 2000.8 - 2002.7)
2ZZ-GE ( 2002.8 - ReStyle)
LHD:Instrument Panel
1999.8 - 2000.7
BE-0022: 2000.8 - 2002.7
2002.8 - ReStyle
LHD:Body
1999.8 - 2002.7
2002.8 - ReStyle
RHD:Engine Compartment
1ZZ-FE ( 1999.8 - 2002.7 )
1ZZ-FE ( 2002.8 - ReStyle)
2ZZ-GE ( 1999.8 - 2000.7 )
2ZZ-GE (BE-0022: 2000.8 - 2002.7)
2ZZ-GE ( 2002.8 - ReStyle)
RHD:Instrument Panel
1999.8 - 2000.7
BE-0022: 2000.8 - 2002.7
2002.8 - ReStyle
RHD:Body
1999.8 - 2002.7
2002.8 - ReStyle
ELECTRICAL WIRING ROUTING [W/W, G/P, S/P]
LHD:Engine Compartment
1ZZ-FE ( 1999.8 - 2002.7 )
1ZZ-FE ( 2002.8 - ReStyle)
2ZZ-GE (BE-0022: 2000.8 - 2002.7)
2ZZ-GE ( 2002.8 - ReStyle)
LHD:Instrument Panel
1999.8 - 2002.7
2002.8 - ReStyle
LHD:Body
1999.8 - 2002.7
2002.8 - ReStyle
RHD:Engine Compartment
1ZZ-FE ( 1999.8 - 2002.7 )
1ZZ-FE ( 2002.8 - ReStyle)
2ZZ-GE ( 1999.8 - 2000.7 )
2ZZ-GE (BE-0022: 2000.8 - 2002.7)
2ZZ-GE ( 2002.8 - ReStyle)
RHD:Instrument Panel
1999.8 - 2002.7
2002.8 - ReStyle
RHD:Body
1999.8 - 2002.7
2002.8 - ReStyle
SYSTEM CIRCUITS ( 1999.8 - 2002.7 )
ABS
Automatic Air Conditioner
Back-Up Light
Charging
Cigarette Lighter
Clock
Combination Meter
Cruise Control
Door Lock Control
LHD
RHD
Double Locking
ECT and A/T Indicator
Engine Control
Engine Immobilizer System
Front Fog Light
Front Wiper and Washer
Headlight
w/ Daytime Running Light
w/o Daytime Running Light
Headlight Beam Level Control
Horn
Ignition
Illumination
w/ Daytime Running Light
w/o Daytime Running Light
Interior Light
Key Reminder
Light Reminder Buzzer
Manual Air Conditioner
Mirror Heater
Moon Roof
Multiplex Communication System
LHD
RHD
Multiplex Communication System (Communication Bus)
LHD
RHD
Power Source
Power Window
LHD
RHD
Radiator Fan and Condenser Fan
Radio And Player
Rear Fog Light
Rear Window Defogger
Rear Wiper and Washer
Remote Control Mirror
LHD
RHD
Seat Belt Warning
Shift Lock
Australia
SRS
Starting
Stop Light
Taillight
Turn Signal and Hazard Warning Light
Australia
Europe
Wireless Door Lock Control
LHD
RHD
GROUND POINT ( 1999.8 - 2002.7 )
LHD
RHD
POWER SOURCE (Current Flow Chart) ( 1999.8 - 2002.7 )
Tree
Matrix
CONNECTOR LIST
1999.8 - 2000.7
BE-0022: 2000.8 - 2001.7
BE-1025: 2001.8 - 2002.7
2002.8 - ReStyle 2003.7
BE-3021: 2003.8 -
PART NUMBER OF CONNECTORS
1999.8 - 2002.7
2002.8 - ReStyle
OVERALL ELECTRICAL WIRING DIAGRAM
How to Read This Section
ABS
2002.8 - ReStyle
Automatic Air Conditioner
2002.8 - ReStyle
Back-Up Light
2002.8 - ReStyle
Charging
2002.8 - ReStyle
Cigarette Lighter
2002.8 - ReStyle
Clock
2002.8 - ReStyle
Combination Meter
2002.8 - ReStyle 2003.7
BE-3021: 2003.8 -
Cruise Control
2002.8 - ReStyle
ECT and A/T Indicator
2002.8 - ReStyle
Engine Control
2002.8 - ReStyle
BE-0022: 2000.8 - 2002.7
Engine Immobiliser
BE-0022: 2000.8 - 2002.7
Engine Immobilizer System
2002.8 - ReStyle
Front Fog Light
2002.8 - ReStyle
Front Wiper and Washer
2002.8 - ReStyle
Headlight
Australia w/ HID ( 2002.8 - ReStyle)
Australia w/o HID ( 2002.8 - ReStyle)
Europe w/ HID ( 2002.8 - ReStyle)
Europe w/o HID ( 2002.8 - ReStyle)
Headlight Beam Level Control
w/ HID ( 2002.8 - ReStyle)
w/o HID ( 2002.8 - ReStyle)
Headlight Cleaner
2002.8 - ReStyle
Horn
2002.8 - ReStyle
Ignition
2002.8 - ReStyle
BE-0022: 2000.8 - 2002.7
Illumination
Australia ( 2002.8 - ReStyle)
Europe ( 2002.8 - ReStyle)
w/ Daytime Running Light (BE-0022: 2000.8 - 2002.7)
w/o Daytime Running Light (BE-0022: 2000.8 - 2002.7)
Illunination
Europe (BE-3021: 2003.8 - ReStyle)
Manual Air Conditioner
2002.8 - ReStyle
Mirror Heater
2002.8 - ReStyle
Moon Roof
2002.8 - ReStyle
Multiplex Communication System
LHD ( 2002.8 - ReStyle)
RHD  ) ( 2002.8 - ReStyle)
RHD (BE-1025: 2001.8 - 2002.7)
Power Source
2002.8 - ReStyle
Radiator Fan and Condenser Fan
2002.8 - ReStyle
Radio and Player
2002.8 - ReStyle
BE-0022: 2000.8 - 2002.7
Rear Fog Light
2002.8 - ReStyle
Rear Window Defogger
2002.8 - ReStyle
Rear Wiper and Washer
2002.8 - ReStyle
Remote Control Mirror
LHD ( 2002.8 - ReStyle)
RHD ( 2002.8 - ReStyle)
Seat Heater
2002.8 - ReStyle
Shift Lock
Australia ( 2002.8 - ReStyle)
SRS
2002.8 - ReStyle
Starting
2002.8 - ReStyle
BE-0022: 2000.8 - 2002.7
Stop Light
2002.8 - ReStyle
Taillight
2002.8 - ReStyle
Turn Signal and Hazard Warning Light
Australia ( 2002.8 - ReStyle)
Australia (BE-1025: 2001.8 - 2002.7)
Europe ( 2002.8 - ReStyle)
TVSS
2002.8 - ReStyle
VSC
2002.8 - ReStyle
ABS
1999.8 - 2002.7
Automatic Air Conditioner
1999.8 - 2002.7
Back-Up Light
1999.8 - 2002.7
Charging
1999.8 - 2002.7
Cigarette Lighter
1999.8 - 2002.7
Clock
1999.8 - 2002.7
Combination Meter
1999.8 - 2002.7
Cruise Control
1999.8 - 2002.7
ECT and A/T Indicator
1999.8 - 2002.7
Engine Control
1999.8 - 2000.7
Engine Immobilizer System
1999.8 - 2002.7
Front Fog Light
1999.8 - 2002.7
Front Wiper and Washer
1999.8 - 2002.7
Headlight
w/ Daytime Running Light ( 1999.8 - 2002.7 )
w/o Daytime Running Light ( 1999.8 - 2002.7 )
Headlight Beam Level Control
1999.8 - 2002.7
Horn
1999.8 - 2002.7
Ignition
1999.8 - 2000.7
Illumination
w/ Daytime Running Light ( 1999.8 - 2000.7 )
w/o Daytime Running Light ( 1999.8 - 2000.7 )
Manual Air Conditioner
1999.8 - 2002.7
Mirror Heater
1999.8 - 2002.7
Moon Roof
1999.8 - 2002.7
Multiplex Communication System
LHD ( 1999.8 - 2002.7 )
RHD ( 1999.8 - 2001.7 )
Power Source
1999.8 - 2002.7
Radiator Fan and Condenser Fan
1999.8 - 2002.7
Radio and Player
1999.8 - 2000.7
Rear Fog Light
1999.8 - 2002.7
Rear Window Defogger
1999.8 - 2002.7
Rear Wiper and Washer
1999.8 - 2002.7
Remote Control Mirror
LHD ( 1999.8 - 2002.7 )
RHD ( 1999.8 - 2002.7 )
Shift Lock
Australia ( 1999.8 - 2002.7 )
SRS
1999.8 - 2002.7
Starting
1999.8 - 2000.7
Stop Light
1999.8 - 2002.7
Taillight
1999.8 - 2002.7
Turn Signal and Hazard Warning Light
Australia ( 1999.8 - 2001.7 )
Europe ( 1999.8 - 2002.7 )
Body Repair Manual for Collision Damage
INTRODUCTION
GENERAL REPAIR INSTRUCTIONS
HOW TO USE THIS MANUAL
PROPER AND EFFICIENT WORK PROCEDURES
HANDLING PRECAUTIONS ON RELATED COMPONENTS
PRECAUTIONS FOR REPAIRING BODY STRUCTURE PANELS
ABBREVIATIONS USED IN THIS MANUAL
BODY PANEL REPLACEMENT
RADIATOR SUPPORT (ASSY)
FRONT CROSSMEMBER FRONT (ASSY)
FRONT CROSSMEMBER (ASSY)
RADIATOR SUPPORT (ASSY)
FRONT FENDER FRONT APRON (ASSY)
COWL TOP SIDE PANEL (ASSY)
FRONT FENDER APRON (ASSY)
FRONT SIDE MEMBER (CUT-P)
FRONT SIDE MEMBER (ASSY)
FRONT BODY PILLAR (CUT)
FRONT DOOR OUTER PANEL (ASSY)
ROCKER OUTER PANEL (CUT)
QUARTER PANEL (CUT)
QUARTER WHEEL HOUSING OUTER PANEL (ASSY)
ROCKER PANEL NO.2 REINFORCEMENT (ASSY)
BODY LOWER BACK PANEL (ASSY)
REAR FLOOR CENTER CROSSMEMBER (ASSY)
REAR FLOOR PAN (ASSY)
REAR FLOOR PAN EXTENSION (ASSY)
QUARTER INNER REAR PANEL (ASSY)
REAR FLOOR SIDE REAR MEMBER (ASSY)
REAR FLOOR NO.2 CROSSMEMBER (ASSY)
ROOF PANEL (ASSY)
GENERAL INFORMATION
BODY DIMENSION DRAWINGS
PAINT, COATING
BODY PANEL SEALING AREAS
BODY PANEL UNDERCOATING AREAS
BODY PANEL ANTI-RUST AGENT (WAX) APPLICATION AREAS
FOAMED MATERIAL APPLICATION AREAS
SILENCER SHEET INSTALLATION AREAS
BODY PANEL ANTI-CHIPPING PAINT APPLICATION AREAS
Service Data Sheet
Gasoline ( 1999.8 - 2000.12 )
Gasoline ( 2001 )
Gasoline ( 2002 )
Gasoline ( 2003 )
Gasoline ( 2004 )